Unplanned downtime was a major drain. Hundreds of sensors produced a constant stream of data, but engineers had no way to spot early signs of fatigue or prioritise maintenance by actual machine health.
What we built- A predictive maintenance framework turns high-frequency sensor data into early warnings.
- Real-time monitoring produces a health score for every asset.
- Reliability reports help engineers prioritise work by risk.
- Maintenance shifted from reactive and scheduled to predictive.
- Machine reliability improved 70%.
- Maintenance costs were cut in half.
- Operations moved from firefighting to foresight.